6K Launches World’s First Premium Metal Powders For Additive Manufacturing Derived From Sustainable Sources


CATEGORY: Consumables BRAND: 6K additive

6K’s UniMelt microwave plasma platform produces best-in-class additive manufacturing powders. Company to make worldwide debut at Formnext, Frankfurt, November 19-22, 2019, Hall 12, Stand E22

6K, the world’s leading developer of microwave plasma technology for the production of advanced materials used in additive manufacturing (AM), lithium ion batteries and other industrial markets, today launches the world’s first AM powders derived from sustainable sources. 6K’s first-of-its-kind process has the unique ability to convert certified chemistry machined millings, turnings and other recycled feedstock sources into premium AM-ready metal powder. The company will showcase metal alloy and ceramic powders and parts at FormNext in Frankfurt November 19 – 22, 2019 , Stand E22 in Hall 12.


6K has developed a process technology that today can produce premium powder from certified machining turnings and previously used powders, and in the future extend its capability to feedstock created from AM support structures, non-conforming AM parts post-print, and other unique inputs. The goal is to use 100% of the materials that enter the supply chain, providing AM end-users a new way to manage project costs and control supply chain, while also advancing progress toward a circular economy in AM.


6K’s powder products are the combination of two core technologies:


1. 6K Alloy Reclaimation technology: ability to reclaim metals and alloys from subtractive manufacturing and other operations. The 6K Additive team is already reclaiming and selling over 500 tons of Ti-64 per year into the aluminum alloying industry for aerospace, medical, and automotive products. This provides an engineered feedstock for Amastan’s UniMelt plasma for a wide continuum of alloys.


2. 6K UniMelt plasma system: the world’s only microwave production scale plasma, with a highly uniform and precise plasma zone with zero contamination, and capable of high throughput production of advanced battery powders, phosphors, AM materials, and more.


Due to the high uniformity of the microwave plasma, 6K has the ability to produce quality powders that exceed competitive technologies, providing high sphericity, zero porosity, elimination of satellites, and high flowability and tap density. Through its metals reclaimation strategy, 6K can specifically target the powder size distribution to the AM process of need: MIM, L-PBF, EBM, DED or Binder-jetting, thus enabling almost 100% UniMelt process yield, as much as 3-4 times higher than gas atomization.


6K’s UniMelt microwave plasma platform produces best-in-class additive manufacturing powders



About 6K Additive

6K represents 6000 degrees, setting 6K technology apart from all others. It is the temperature of operation of UniMelt (5778K to be exact), the world’s only microwave production scale plasma, and is also the temperature of the surface of the sun. 6K uses proprietary advanced plasma processing and industrial systems to create materials that are enabling the next-generation of commercial and consumer products. The company’s continuous UniMelt  process allows for complete and unprecedented control of the entire materials engineering process, to produce materials at exact specifications while collapsing traditional multi-step chemical processes and significantly reducing overall production time, byproducts, and cost. 6K focuses on developing critical materials used to manufacture powders for industrial additive manufacturing, advanced battery technologies, silicon wafers, LED lighting and thermal coatings.


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